Turbine Engine Alignment
Aerospace
Aerospect SPS is an industrial hardened engine alignment system which significantly reduces stacking time and optimises engine peformance. The system consists of a hardened tool steel air bearing spindle mounted on a granite base, the spindle provides a high degree of accuracy while maintaining the robustness required during the engine build process.
The Aerospect system has a 98% first time build hit rate providing a large cost saving during maintenance and manufacture, this cost saving is also transferred to the end user where optimised alignment increases engine efficiency.
Engines Covered:
CFM 56, CF6, CF 34, TF 34 GE 90, V2500, PW 300, PW 500, PW 600, PW2000, PW4000, F110, F117, F414, F404, JT 8D, JT 9D, JT 15 & More...
Gas Turbines Covered:
GE 5000, GE 6000, LM1600, LM2500
System Features
| Instrument | Load Capacity (Kg) |
Worktable Diameter (mm) |
Post Height (mm) |
Radial Arm length (mm) |
Maxm Number of Gauges |
Granite size (Floor Plan mm) |
| Aerospect SPS 1000L |
454 | 455 to 605 | 1196 to 1524 | 457 to 762 | 4 to 8 | 1524 x 610 |
| Aerospect SPS 1000T | 454 to 1136 | 455 to 605 | 1196 to 1524 | 457 to 762 | 4 to 8 | 1524 x 610 |
| Aerospect SPS 2500 LC |
1136 | 455 to 762 | 1196 to 1524 | 457 to 762 | 4 to 8 | 2032 x 914 |
| Aerospect SP 150DT | 68 | 200 to 300 | 508 to 762 | 457 | 4 to 8 | 762 x 508 |
| Aerospect SPS 1000C | 454 - 1136 | 455 to 813 | 2641 | see spec | 4 to 8 | 1524 x 918 |
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Aerospect SPS 1000LAn industrial hardened jet engine alignment system which significantly reduces stacking time and optimises engine performance. The Aerospect system consists of a high load capacity air bearing spindle made from hardened tool steel mounted on a graniteplate. This spindle provides a high degree of accuracy while maintaining shop floor robustness required during the engine build and alignment process. Measurements are taken using 4 precision gauge heads (8 optional) mounted on two gauges posts ensuring fast simple set up. |
Special "swing away" gauge arms allow the operator to load and unload components in a rapid and safe manner. Developed in conjunction with a major engine manufacturer the system is powered by Aerospect windows based software, unique algorithms are used to optimise alignment and help eliminate "crankshaft" and "banana" type effects casued by incorrect stacking, features include;
- Air bearing spindle master axis with radial and axial precision of < 0.125um
- Full centre and level capability with 454Kg load capacity
- Low profile table for stacking and build assistance
- Multi-gauge set up (optional 8) with 4 gauge simultaneous measurement
- Swing away gauge heads for safe load/unload of components
- Aerospect stack prediction software with easy set up and shopfloor programming
- Centre and level software aid
- Parameters include roundness,flatness, run-out and SP value and angle
| Download Overview | More Information |
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Aerospect SPS 1000TAn industrial hardened jet engine alignment system which significantly reduces stacking time and optimises engine performance. The Aerospect system consists of a high load capacity air bearing spindle made from hardened tool steel mounted on a graniteplate. This spindle provides a high degree of accuracy while maintaining shop floor robustness required during the engine build and alignment process. Measurements are taken using 4 precision gauge heads (8 optional) mounted on two gauges posts ensuring fast simple set up. |
Special "swing away" gauge arms allow the operator to load and unload components in a rapid and safe manner. Developed in conjunction with a major engine manufacturer the system is powered by Aerospect windows based software, unique algorithms are used to optimise alignment and help eliminate "crankshaft" and "banana" type effects casued by incorrect stacking, features include;
- Air bearing spindle master axis with radial and axial precision of < 0.125um
- Full centre and level capability with 454Kg load capacity
- Raised profile table convenient for piece part measurement and low profile stacks
- Multi-gauge set up (optional 8) with 4 gauge simultaneous measurement
- Swing away gauge heads for safe load/unload of components
- Aerospect stack prediction software with easy set up and shopfloor programming
- Centre and level software aid
- Parameters include roundness,flatness, run-out and SP value and angle
Download OverviewMore Information
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Aerospect SPS 2500 LCThe Aerospect 2500Lc is a jet engine alignment system consisting of a high load capacity air bearing spindle made from hardened tool steel mounted on a graniteplate. Measurements are taken using 4 precision gauge heads (8 optional) mounted on a gantry system, the gantry system provides measurement access to deep bores using a special drop arm while the two opposing side posts provide access to all other component features ensuring fast simple set up. |
Developed in conjunction with a major engine manufacturer the system is powered by Aerospect windows based software, unique algorithms are used to optimise alignment and help eliminate "crankshaft" and "banana" type effects casued by incorrect stacking, features include;
- Air bearing spindle master axis with radial and axial precision of < 0.125um
- Full centre and level capability with 1136Kg load capacity
- Multi-gauge set up (optional 8) with 4 gauge simultaneous measurement
- Gantry system with drop arm for deep bore access
- Aerospect stack prediction software with easy set up and shopfloor programming
- Centre and level software aid
- Parameters include roundness,flatness, run-out and SP value and angle
| Download Overview | More Information |
 |
Aerospect SPS 150DTThe Aerospect SPS 150DT consists of an air bearing spindle mounted on a granite table all sitting on a sturdy support frame, the systems small footprint and ergonomic design make it ideally suited for small turbine components and assemblies. Measurements are taken using 4 precision gauge heads (8 optional) mounted on two gauges posts providing access to multiple features on the most intricate of components. |
Developed in conjunction with a major engine manufacturer the system is powered by Aerospect windows based software, this provides all the measurement parameters required for assembly and manufacture, features include;
- Air bearing spindle master axis with radial and axial precision of < 0.125um
- Full centre and level capability with 1136Kg load capacity
- Multi-gauge set up (optional 8) with 4 gauge simultaneous measurement
- Gantry system with drop arm for deep bore access
- Aerospect stack prediction software with easy set up and shopfloor programming
- Centre and level software aid
- Parameters include roundness,flatness, run-out and SP value and angle
| Download Overview | More Information |
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Aerospect SPS 1000CThe Aerospect SPS 1000C is a high load capacity stack prediction system designed for the gas turbine industry. This heavyweight system is designed for loads of up to 1137Kg and heights of 2.3 metres allowing measurement and alignment of large gas turbines and assemblies. The system has a low profile granite base encapsulating a high accuracy frictionless air bearing spindle and adjustable column with arm and gauge, features include; |
- Air bearing spindle master axis with radial and axial precision of < 0.125um
- Full centre and level capability with 455kg load capacity (optional 1137Kg)
- Up to 2.3 metre heights with adjustable column and gauge arm
- Aerospect stack prediction software with easy set up and shopfloor programming
- Centre and level software aid
- Parameters include roundness,flatness, run-out and SP value and angle
| Download Overview | More Information |
